I. Machine Usage:
Mainly used to process deep holes on the tube plate of heat exchanger for petrochemical, boiler, and thermoelectricity industries.
Using carbide external chips cleaning gun drill or internal chips cleaning BTA drill, with advanced technology, high processing accuracy, and stable quality.
II. Main Technical Specifications:
1. Range of Drilling
1.1 Max. Diameter of Workpiece Ф4000mm
1.2 Max. Thickness of Workpiece 750mm
1.3 Drilling Diameter (spiral drill) Φ7~Φ24mm
(BTA drill) Ф16~Ф40mm
2. Dimension of Clamping section of Worktable Bendt Plate (W×H)
4200×2450mm
3. Drilling Head
3.1 Quantity 2
3.2 Center Distance of Spindle (adjustable) 170~220mm
3.3 Rotating Speed of Spindle (frequency conversion) 750~3000r/min
3.4 Power of Spindle Motor 2×11kW
4. Moving of Longitudinal Slipway (X-axis)
4.1 Stroke of X-axis 4000mm
4.2 Max. Moving Speed of X-axis 4m/min
4.3 Positioning Precision of X-axis 0.05mm on full length
4.4 Servo Motor Power of X-axis 4.5kW
5. Moving of Vertical Slipway on Column (Y-axis)
5.1 Stroke of Y-axis 2000mm
5.2 Max. Moving Speed of Y-axis 4m/min
5.3 Positioning Precision of Y-axis 0.05mm on full length
5.4 Servo Motor Power of Y-axis 4.5kW
6. Moving of Double-Spindle Infeeding Slipway (Z-axis)
6.1 Stroke of Z-axis 900mm
6.2 Infeeding Speed of Z-axis 0~4000mm/min
6.3 Max. Infeeding Force 28kN
6.4 Servo Motor Power of Z-axis 2kW
7. Hydraulic System
7.1 Pressure/Flow of Hydraulic Pump 1.5~3.5MPa/12.5L/min
7.2 Motor Power of Hydraulic Pump 1.1kW
8. Cooling System
8.1Pressure/Flow of Cooling Pump 5MPa/2×200L/min
8.2 Motor Power of Cooling Pump 2×18.5kW
8.3 Capacity of Cooling Tank 2200L
8.4 Flow of Magnetic Tape Filter 2×200L/min
8.5 Total Motor Power of Filter 2×0.7kW
8.6 Precision of Filtration 30μm
9. Chip Removal
9.1 Type of Chip Cleaner plate-type chain
9.2 Speed of Chip Removal 2m/min
9.3 Motor Power of Chip Cleaner 0.75 kW
9.4 Power/Flow of Pump Motor 2×0.45kW/2×200L/min
10. Electrical System
10.1 CNC System FAGOR8055
10.2 No. of CNC Axes 5
10.3 Motor Power 85kW
11.Overall Dimension (L×W×H) 9×6×4.4m
12. Machine Weight Approx. 75t
13. Processing Precision
13.1 Surface Roughness Ra1.6~3.2
13.2 Precision of Hole Dia. IT8~IT10
13.3 Roundness of Hole 0.02mm
13.4 Straightness of Holes 0.1/100mm
13.5 Tolerance of Hole Center Distance ±0.1mm
III. The important mechanical, hydraulic, electrical components of machine, such as CNC system PLC, servo motor, driver, inverter, linear rolling guide set, precious ball screw set, precious epicyclic reducer, hydraulic pump, and hydraulic valve are all imported.